Washers Made to Order
Made-to-Order Washers for Precision, Performance and Peace of Mind
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Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
What Are Washers Made to Order?
“Washers made to order” are non-standard washers custom-manufactured to match your unique size, material, shape, and tolerance requirements. Unlike off-the-shelf options, these parts are designed to fit your application perfectly – without compromise.
What You Can Customise
- Inner Diameter
- Outer Diameter
- Thickness
- Material
- Shape or Profile
- Quantity and Packaging
- Finish or Coating
Benefits of Washers Made to Order
1. Built for Perfect Fit
Get washers designed precisely for your assembly. Eliminate issues with misfit, overloading, or tolerance errors.
2. Material Flexibility
Choose the ideal material for your operating environment:
- Stainless Steel, Aluminium, Brass.
- PTFE, Nylon, Fibre.
- Inconel, Monel, Titanium.
- Rubber, Cork, Composites.
3. Custom Shapes and Profiles
Whether you need bevelled, tabbed, slotted, shim, or wave washers – we can manufacture to your drawing, CAD file or sketch.
4. Improved Reliability and Longevity
Fit-for-purpose washers reduce rework, lower risk of failure, and extend equipment lifespan.
5. Prototyping and Low MOQ
Need one-off washers for development or testing? We offer:
- No minimum order quantities.
- Fast turnaround on samples.
- Full-scale production capability.
6. Traceability and Compliance
Available with:
- Full certification (EN 10204 3.1/3.2).
- RoHS, REACH, FDA compliance where needed.
- Laser marking or batch traceability.
Applications of Custom Washers
Washers made to order are essential across industries where high accuracy, durability, or regulatory compliance are required.
- Engine sealing and vibration damping.
- High-performance braking systems.
- Lightweight aluminium or copper washers for heat transfer.
- Titanium and Inconel washers for extreme heat and corrosion resistance.
- Custom profiles for safety-critical fasteners.
- PTFE, Monel, and Viton washers for high-pressure flange sealing.
- Resistance to acids, heat, and volatile chemicals.
- Nylon and fibre washers for insulation and spacing.
- Brass for grounding and conductivity.
- Stainless steel and PTFE for hygienic and sterile environments.
- FDA-compliant materials for cleanroom and dosing equipment.
- Marine-grade stainless or rubber for sealing submerged junctions.
- Resists corrosion and saltwater degradation.
- Carbon steel and EPDM for structural and machinery use.
- Load-bearing and vibration-isolating washers.
Industry-Specific Material Options
| Industry | Recommended Materials | Why These Materials? |
|---|---|---|
| Manufacturing | Mild Steel, Stainless Steel, Nylon | Cost-effective, durable, and machinable |
| Automotive & Motorsport | Copper, Aluminium, PTFE, Nitrile Rubber | Lightweight, vibration damping, pressure sealing |
| Aerospace | Titanium, Inconel, Aluminium, PTFE | Extreme strength-to-weight, corrosion resistance |
| Oil & Gas | Monel, Inconel, Viton, PTFE | High temperature, chemical and pressure resistance |
| Medical & Pharma | 316 Stainless, PTFE, Nylon | Sterile, hygienic, and chemically inert |
| Electronics | Fibre, Brass, Nylon, PTFE | Electrically insulating, conductive, or non-corrosive |
| Marine & Offshore | 316 Stainless, Neoprene, Brass | Resists seawater and galvanic corrosion |
| Construction & HVAC | Carbon Steel, EPDM, Cork-Rubber | Load-bearing, weatherproof, seal-friendly |
| R&D / Prototyping | Any spec as needed | One-off builds, material testing, rapid turnaround |
Common Challenges Solved by Made-to-Order Washers
“Standard washers don’t fit my assembly.”
Solution: We manufacture to your exact measurements – no adjustment, no compromise.
“I need a specific material for a harsh environment.”
Solution: Choose from dozens of metals, plastics, or elastomers suited to your operating conditions.
“Lead times are too long from other suppliers.”
Solution: Stephens Gaskets offers short lead times, stocked materials, and rapid quote responses.
“I’m unsure which washer material is best.”
Solution: Our team will guide you to the most suitable and cost-effective option for your application.
“I need just a few washers for a test run.”
Solution: We offer low-volume production and prototypes – no minimums required.
Why Choose Stephens Gaskets?
With precision manufacturing, quick lead times, and technical support from enquiry to delivery, we’re trusted across industries for reliable, UK-based quality.
We’ve produced over 10 million custom washers and counting – every one built to fit, perform, and last.