Through Hardened Steel Washers

Through Hardened Steel Washers UK
Through Hardened Steel Washers UK

High-Performance Through Hardened Steel Washers from Stephens Gaskets
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Bespoke Manufacturing

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Instant Quote Service

Worldwide Delivery

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Various Gauges/Thicknesses

Bespoke Manufacturing

l

Instant Quote Service

Worldwide Delivery

R

Various Gauges/Thicknesses

At Stephens Gaskets, we manufacture and supply through hardened steel washers built for strength, safety, and performance. These components are essential for high-stress bolted joints across automotive, industrial, and structural applications.
As a UK-based through hardened steel washers manufacturer, we offer certified, high-quality parts tailored to demanding engineering environments.

With decades of experience supporting sectors that require absolute reliability, Stephens Gaskets is your go-to through hardened steel washers supplier.

What Are Through Hardened Steel Washers?

Through hardened steel washers are flat, circular components designed to spread the load of a bolt or fastener evenly across a surface. Unlike case-hardened washers, which are only hardened on the surface, these washers are heat-treated throughout their entire thickness.

The result is uniform hardness, toughness, and resistance from edge to core. They are engineered for heavy-duty applications where high loads, vibration, and mechanical shock are common.

Why Choose Through Hardened Over Standard Washers?

  • Hardness through the core: Ensures lasting strength, not just surface-level toughness.
  • High load resistance: Maintains joint integrity under dynamic stress.
  • Enhanced wear resistance: Minimises deformation and loss of clamping force.
  • Dimensional stability: Holds its shape in critical applications.
  • Long-term durability: Fewer replacements, reduced maintenance costs.
These qualities make them ideal for safety-critical assemblies and precision-engineered structures.

Benefits of Through Hardened Steel Washers

1. Superior Strength and Durability

The entire washer is hardened, giving it the mechanical strength to resist cracking, warping, or deformation under extreme load.

2. Improved Load Distribution

Even pressure across fasteners helps prevent wear, bolt pull-through, and connection fatigue.

3. Resistance to Wear and Fatigue

Suitable for high-torque, high-cycle applications. Maintains clamping force and performance over time.

4. Reliable Tension Retention

Avoids washer embedding under bolt heads, ensuring joint integrity even in harsh environments.

5. Dimensional Accuracy

Manufactured to precise tolerances for consistent fit, preload, and fastening performance.

6. Long-Term Cost Efficiency

Reduces need for replacement or retightening. Lower maintenance and downtime mean better value.

Applications of Through Hardened Steel Washers

Through hardened steel washers are trusted across industries where strength and resilience are non-negotiable:

1. Heavy Machinery and Industrial Equipment
Used beneath high-load bolts in mining equipment, earthmovers, and press machinery. These washers ensure that bolted joints remain stable under continuous shock and stress.
2. Automotive and Transport
Found in suspension systems, engine assemblies, and braking components. They prevent loosening due to vibration in trucks, buses, and off-road vehicles.
3. Structural Connections
Essential in high-strength bolted joints for bridges, buildings, and steel frameworks. Commonly paired with grade 8.8, 10.9, and 12.9 bolts.
4. Aerospace and Defence
Used in landing gear, fuselage fasteners, and engine mountings. Maintain load-bearing capacity across thermal and dynamic extremes.
5. Oil & Gas and Offshore Engineering
Resist corrosion and pressure variations in subsea or onshore installations. Surface treatments are available to enhance durability.
6. Rail and Infrastructure
Used in tracks, supports, and structural components. Withstand long-term vibration, thermal cycling, and mechanical fatigue.

Material Grades for Through Hardened Washers

We offer a range of steel grades for specific use cases:

Material Type Common Grades Best For
High Carbon C45, 1050, 1075 General machinery, automotive assemblies
Alloy Steel EN19, 4140, 4340 Aerospace, mining, structural fastening
Boron Steel 15B21, 10B38 Agriculture, Construction
Spring Steel EN42, EN45 High-vibration environments
Stainless Steel 410, 420, 17-4 PH Marine, food-grade, and corrosion zones
Each material is selected for its hardenability, toughness, and compatibility with relevant standards.

Available Standards and Sizes

We manufacture to British, European, and international standards including:

  • DIN 125
  • DIN 6916
  • BS 4320
  • ISO 7089, ISO 7090
Custom sizing is also available.
You can specify thickness, inner and outer diameters, surface finish, and tolerance class.

Addressing Buyer Concerns

We understand that specifying high-performance washers involves more than just picking a part number. Here’s how we help solve common buyer pain points:

Concern Our Response
Higher cost than standard washers We focus on lifecycle value, reduced downtime, and long-term reliability.
Brittleness in poorly made parts All our washers are properly tempered and quality-checked in-house.
Limited customisation We offer pre-hardened machining and wide standard size availability.
Corrosion in harsh environments Protective coatings and stainless options are available
Unclear specification requirements Our team provides technical support and specification matching.
These concerns are valid, but with Stephens Gaskets, they are already accounted for.

Why Choose Stephens Gaskets?

As a trusted through hardened steel washers company, we offer:

  • Over 70 years of UK manufacturing experience.
  • ISO 9001-certified processes and in-house heat treatment.
  • Custom-built solutions with full certification.
  • Short lead times and reliable nationwide delivery.
  • Transparent pricing and dedicated technical support.

We don’t just supply washers. We deliver peace of mind for safety-critical applications.

FAQs About Through Hardened Steel Washers

What's the difference between through hardened and case hardened washers?
Through hardened washers are tough throughout the material, while case hardened washers are only surface-treated. This makes through hardened types more resistant to high loads and long-term fatigue.
Are through hardened steel washers corrosion-resistant?
The base material is not inherently corrosion-resistant, but we offer zinc plating, phosphate coating, and black oxide treatments to suit marine or outdoor conditions.
Can you supply washers for high-strength bolts?
Yes. We manufacture washers designed to match bolt grades including 8.8, 10.9, and 12.9. These washers help maintain proper bolt tension over time.
Do you offer certification?
Absolutely. We provide full EN 10204 3.1 certification with traceability, and our washers are produced under ISO 9001-certified processes.
What are typical lead times?
Standard sizes are often in stock. Custom orders are generally fulfilled within a few days. We also offer expedited delivery for urgent requirements.
What coatings are available?
Options include zinc-plated, black oxide, phosphate, and epoxy finishes depending on your environment and required lifespan.
Can I order custom sizes or finishes?

Yes. We offer pre-treatment machining to ensure your exact specifications are met before hardening. Speak with our technical team for tailored options.

Contact Stephens Gaskets Today

Whether you’re specifying parts for an industrial project or seeking bulk supply of DIN-standard washers, we’re ready to help.

 

Talk to us today about your through hardened washer needs.

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