Metal Pressings
Metal Pressings & Stampings for Demanding Industries
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Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
A Leading UK Metal Pressings Supplier
With over 70 years in component manufacturing, Stephens Gaskets is a trusted metal pressings supplier for clients in automotive, electronics, defence, energy, rail, and construction sectors. We work with OEMs, procurement teams, engineers, and designers who require reliable metal components produced at scale, with tight tolerances and quality assurance built in.
Our Power Press Facilities
Our press shop is equipped with a comprehensive range of mechanical power presses, enabling us to handle small, medium, and large-scale stamping requirements. Our equipment includes:
- Small 6-ton presses for lightweight and precision-critical components.
- Medium 20 – 80-ton presses for washers, brackets, plates, and fixings.
- Large 110-ton presses for heavy-duty parts and deep-formed components.
This wide press range allows us to deliver consistent quality across different material types and component sizes, while keeping costs competitive.
What Are Precision Metal Pressings and Stampings?
Metal pressings and stampings are components formed by applying force to sheet metal using a tool and die within a press machine. This process enables:
- High-speed, high-volume production.
- Tight tolerances and consistent part geometry.
- Minimal waste and efficient material use.
- Low cost per part at scale.
Components can be blanked, pierced, folded, embossed, or drawn – depending on design requirements.
We manufacture everything from flat discs and spacer rings to intricate formed washers and electrical enclosures.
When Is Press Tooling the Most Cost-Effective?
Press tooling becomes highly cost-effective when producing parts in large volumes. After the initial tooling investment, the unit cost per part drops significantly – making it ideal for:
- OEM repeat production.
- Long-term contracts.
- Cost-sensitive markets.
- High-speed assembly lines.
If you’re looking to scale up production or reduce manual processing, we’ll help determine if press tooling is the right solution.
Types of Components We Produce
Stephens Gaskets manufactures a wide range of stamped metal components, including:
- Flat and formed washers.
- Shims and gaskets.
- Brackets, clips, and connectors.
- Tags, nameplates, and backing plates.
- Electrical contacts and terminal parts.
- Automotive reinforcement plates and spacers.
Common Applications for Pressings
Our presswork supports key sectors that require high-performance, repeatable metal components. These include:
From Design to Delivery – Our Process
Working with Stephens Gaskets is simple and transparent. Here’s what to expect:
1. Send Your Enquiry
Send your drawing, spec, or sample. We’ll review and advise on the most efficient production method.
2. Tooling & Setup
We’ll assess whether existing tooling can be adapted or whether a new tool is required. We manage both in-house and externally sourced tooling.
3. Trial & Approval
We provide sample runs and dimensional checks to ensure part approval before full production.
4. Production & Quality Control
All production runs are monitored and inspected using ISO 9001 procedures.
5. Packaging & Delivery
Your parts are packed to prevent damage and delivered anywhere in the UK or abroad.
Flexible Volume Production
We provide stamping services to suit projects of every scale:
- Low-volume trials and prototypes.
- Batch production with flexible release.
- High-volume, just-in-time delivery.
As a high-volume presswork specialist, Stephens Gaskets ensures your order is manufactured to exact standards, on time and in full. We also offer inventory holding and scheduled delivery contracts.
Why Choose Stephens Gaskets?
- ISO 9001:2015-certified UK production.
- 70+ years in metal stamping and presswork.
- Wide press range from 6 to 110 tons.
- Trusted metal pressings manufacturer for multiple industries.
- Complete support from design to delivery.
From the first conversation to the final delivery, we focus on precision, cost-efficiency, and service quality.
FAQs
What’s the smallest and largest press you operate?
Can you manufacture from customer-supplied tooling?
Do you support prototyping?
Can you provide metal pressings with secondary processes?
Do you hold stock or offer scheduled delivery?
Final Thoughts
At Stephens Gaskets, we understand what precision, consistency, and delivery mean to your business. As a leading provider of precision metal pressings and stampings, we help clients reduce costs, improve repeatability, and scale production efficiently.
Whether you’re looking for a bespoke stamping service, high-volume presswork, or expert advice on when tooling makes sense – Stephens Gaskets is your trusted UK partner.
Let’s Discuss Your Project
Our technical team will guide you through the options to deliver stamped parts that meet your exact needs.