Bespoke Electrical Laminations
Bespoke Electrical Laminations
Call 0121 544 5808 Today
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Stephens Gaskets is a leading UK manufacturer of bespoke electrical laminations.
For over 70 years, we’ve supplied high-performance laminations and custom laminated cores for industries including aerospace, automotive, energy, medical, and renewables.
Our bespoke laminations are designed to improve efficiency, reduce energy losses, and fit exact design specifications.
Why Choose Bespoke Electrical Laminations?
Standard laminations often lead to wasted space, excess noise, and reduced efficiency.
Bespoke laminations from Stephens Gaskets solve these problems:
- Reduced Core Losses: precision-stamped or laser cut to minimise eddy currents.
- Custom Design: non-standard shapes and sizes for unique requirements.
- Material Optimisation: from silicon steels to amorphous metals, chosen to match your application.
- Scalable Production: laser cut for prototypes, die-stamped for volume runs.
- Compliance & Quality: meeting UK, EU, and global standards for electrical cores.
From prototype development to full-scale production, we provide solutions that standard catalogue laminations simply can’t match.
Industries We Serve
Bespoke electrical laminations are essential wherever performance, efficiency, and reliability are critical:
1. Motors & Rotors
Custom stators and rotors for automotive and aerospace.
2. Transformers
Bespoke E-I, C, and toroidal laminations for power and energy sectors.
3. Generators
High-efficiency laminations for renewable and industrial generators.
4. Medical Equipment
MRI and CT scanners requiring vibration-free, low-loss performance.
5. Aerospace & Defence
Lightweight laminations for electrification and specialist motors.
Materials for Bespoke Laminations
We supply laminations in a variety of high-grade electrical steels and alloys, including:
1. Non-Oriented Electrical Steel (NOES)
Best for motors and rotating machinery.
2. Grain-Oriented Electrical Steel (GOES)
Tailored for transformers and power distribution.
3. Amorphous Metals
ultra-low losses for energy-efficient applications.
4. Nanocrystalline Alloys
Lightweight, high-performance solutions for EVs and aerospace.
Pain Points We Solve
- Overheating motors: reduced energy losses with optimised laminations.
- Space & weight limitations: bespoke designs reduce footprint and weight.
- Noise & vibration: low-magnetostriction steels cut noise significantly.
- Inefficient energy use: advanced alloys improve energy efficiency and lower lifetime costs.
FAQs
How do bespoke laminations differ from standard ones?
Standard laminations come in fixed sizes and shapes. Bespoke laminations are designed and manufactured to your specifications, improving performance and efficiency.
Can Stephens Gaskets handle both prototypes and production orders?
Yes. We use laser cutting for prototypes and die-stamping for large production runs, giving you cost-effective scalability.
What's the minimum order for bespoke laminations?
We supply both small and bulk orders – from single prototypes to large-scale production.
Which materials are available?
We manufacture from electrical steels (NOES, GOES), amorphous metals, and nanocrystalline alloys depending on your requirements.
How quickly can you deliver?
Lead times vary by order size, but our streamlined production ensures fast, reliable delivery across the UK and internationally.
Do you supply aerospace/medical certified laminations?
Yes – we can manufacture laminations to meet aerospace, medical, and energy industry standards.
If you’re looking for a bespoke electrical lamination manufacturer in the UK,
Stephens Gaskets is the supplier you can trust.
Call: 0121 544 5808 | Email: sales@stephensgaskets.co.uk
Request your Bespoke Electrical Laminations quote online today.