Belleville Washers
Custom Gaskets for Every Application
Stephens Gaskets is Your Reliable Supplier for Belleville Washers
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Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Bespoke Manufacturing
Instant Quote Service
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Global Leaders in Shim Solutions
As a trusted provider of shim solutions, we serve OEMs and businesses globally.
At Stephens Gaskets, we are a proud supplier of Belleville Washers that can be custom made to meet the needs of our customers. Moreover, our experienced team is equipped with the latest technology and machinery to manufacture high-quality washers that are built to last.
If you’re seeking high-quality Belleville Washers with a quick turnaround, look no further.
Our reputation as the best in the business is well-deserved. With over 70 years of experience delivering top-notch products that meet both your budget and timeline. Our commitment to quality and efficiency is unwavering.
What are Belleville Washers used for?
Belleville washers, also known as conical spring washers or disc springs, are mechanical components used to apply preload or maintain tension in a bolted joint. Common uses include spring mechanisms (washers can be used in spring mechanisms where a controlled amount of force needs to be applied over a small deflection range), vibration dampening (they are often employed in applications where vibration damping and shock absorption are required, such as in automotive suspensions or machinery mounts). In machinery and equipment, they can be used to preload bearings to maintain proper axial and radial clearances.
What are the benefits of Belleville Washers?
Belleville washers offer several benefits due to their unique design and properties:
High Load Capacity:
Despite their compact size, these washers can handle high loads. Their conical shape allows them to store and release energy efficiently, providing significant force even in small spaces.
Uniform Load Distribution:
They distribute the applied load evenly across the surface area, reducing the risk of localised stress concentrations that could lead to joint failure.
Deflection Range:
These washers can provide a wide range of deflection while maintaining consistent spring characteristics. This flexibility makes them suitable for various applications with different preload requirements.
Space Efficiency:
Their compact design allows for space-efficient installation, making them suitable for applications where space is limited or where a smaller footprint is desirable.
Temperature & Corrosion Resistance:
These washers are often made from materials such as stainless steel or alloys with high resistance to corrosion and temperature variations, ensuring long-term durability in harsh environments.
Reliability:
Due to their robust construction and ability to maintain preload under varying conditions, these washers contribute to the reliability and longevity of mechanical assemblies and systems.
Cost-Effectiveness:
Despite their high load capacity and performance, Belleville washers are generally cost-effective compared to alternative solutions for achieving similar preload or tension requirements.
Need Guidance on Belleville Washers?
Stephens Gaskets is a leading supplier of high-quality Belleville Washers. With over 70 years of experience in the industry, we have a deep understanding of the needs of our customers. We commit ourselves to providing top-notch products and services for companies nation wide.
Get in touch with us today to learn more about our Belleville Washers and how we can help you with your next project.
What material are Belleville washers manufactured in?
Belleville washers can be manufactured from various materials depending on the specific requirements of the application. Some common materials include:
Spring Steel: This is one of the most common materials used for Belleville washers due to its high tensile strength and resilience. Spring steel washers are often used in applications where high loads and deflection ranges are required.
Stainless Steel: Stainless steel Belleville washers offer excellent corrosion resistance, making them suitable for use in harsh environments or applications where exposure to moisture or corrosive substances is a concern.
Titanium: titanium Belleville washers offer a combination of high strength, low density, and corrosion resistance, making them suitable for aerospace and marine applications where weight savings and durability are critical.
Plastics: In some specialised applications, these washers may be manufactured from plastics such as nylon or polyethylene. Plastic washers offer benefits such as low weight, non-conductivity, and resistance to chemicals and corrosion.
The choice of material depends on factors such as the required load capacity, environmental conditions, temperature range, and cost considerations for the specific application.