Silicon Steel Coils
Silicon Steel Coils
Call 0121 544 5808 Today
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
What Are Silicon Steel Coils?
A Silicon Steel Coil is a rolled form of electrical steel, designed to provide high magnetic permeability and low energy loss.
The addition of 0.5-3.2% silicon increases resistivity, minimises eddy currents, and enhances performance in AC magnetic fields.
Types of Silicon Steel Coils
- CRGO (Cold-Rolled Grain-Oriented): Optimised for magnetic flux in one direction – perfect for power transformers.
- CRNGO (Cold-Rolled Non-Grain-Oriented): Uniform magnetic properties in all directions – ideal for motors, generators, and EV drives.
Benefits of Silicon Steel Coils
| Benefit | Impact |
|---|---|
| High Magnetic Permeability | Enhances magnetic flux flow, improving efficiency. |
| Low Core Losses | Reduces wasted energy as heat in AC applications. |
| Noise Reduction | Minimises magnetostriction – quieter operation. |
| High Saturation Magnetisation | Handles stronger fields without loss of performance. |
| Fabrication Flexibility | Coils can be slit or stamped into laminations. |
| Sustainability | Improves energy efficiency and reduces carbon footprint. |
Applications of Silicon Steel Coils
| Application | Type | Function |
|---|---|---|
| Power Transformers | CRGO | Reduces core losses and improves magnetic efficiency |
| Distribution Transformers | CRGO | Ensures efficient energy transmission in grid systems |
| Electric Motors | CRNGO | Reduces eddy current losses and improves torque efficiency |
| Generators & Alternators | CRNGO | Enhances energy conversion and thermal stability |
| Electric Vehicles (EVs) | CRNGO | Boosts range and performance in traction motors |
| Inductors & Magnetic Coils | CRNGO | Provides stable, efficient magnetic energy storage |
| Industrial Machinery | CRNGO | Improves efficiency in high-power motors and pumps |
Industry-Specific Materials
Stephens Gaskets supplies CRGO and CRNGO coils along with compatible materials for electrical manufacturing:
| Material | Use | Advantage |
|---|---|---|
| CRGO Silicon Steel | Transformers | Directional grain = very low core losses. |
| CRNGO Silicon Steel | Motors & Generators | Uniform magnetic performance. |
| Ferrites | High-Frequency Transformers | Ideal for fast-switching electronics. |
| Copper | Windings | High conductivity for reduced energy loss. |
| Aluminium | Conductors | Lightweight and corrosion-resistant |
Industry Pain Points (and How We Solve Them)
| Pain Point | Stephens Gaskets’ Solution |
|---|---|
| High Material Cost | In-house processing keeps prices competitive. |
| Brittleness | Precision rolling and handling minimise cracking. |
| Complex Manufacturing | Automated cold rolling ensures grain uniformity. |
| Magnetic Aging | Controlled annealing preserves long-term efficiency. |
| High-Frequency Losses | Custom CRNGO grades designed for higher frequencies. |
| Coating/Insulation Issues | Quality-tested coatings prevent shorting and loss. |
| Supply Chain Risk | UK manufacturing base ensures secure, fast supply. |
