Electrical Steel Sheets
Electrical Steel Sheets
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Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
What Is an Electrical Steel Sheet?
An Electrical Steel Sheet (also known as silicon steel, lamination steel, or transformer steel) is a specially engineered alloy designed to offer high magnetic permeability and low energy loss when exposed to alternating magnetic fields.
Composition & Structure
- Iron with 2-6% silicon to increase resistivity and lower eddy current losses.
- Grain-oriented (GO) steels: aligned crystal structure for minimal core loss – ideal for transformers.
- Non-grain-oriented (NGO) steels: random grain orientation – ideal for motors and generators.
Benefits of Electrical Steel Sheets
| Benefit | Description |
|---|---|
| High Energy Efficiency | Low hysteresis and eddy current losses reduce wasted energy. |
| Improved Magnetic Performance | High magnetic permeability allows smooth magnetic flux transfer. |
| Sustainability | Increases energy efficiency, lowers emissions, and supports net-zero goals. |
| Compact, Lightweight Designs | Enables smaller, more efficient machines – critical for EVs and aerospace. |
| Extended Equipment Lifespan | Reduced heat generation lowers stress and maintenance needs. |
| Economic Advantage | Lower operational costs and faster ROI through energy savings. |
Applications of Electrical Steel Sheets
Electrical steel sheets are critical anywhere electricity and magnetism interact:
Materials & Manufacturing
Stephens Gaskets produces electrical steel sheets using low-carbon iron alloys with carefully controlled additions for magnetic performance:
| Material Element | Purpose |
|---|---|
| Silicon (2-6.5%) | Increases resistivity, reducing eddy current losses |
| Aluminium (Al) | Refines magnetic domains and improves stability |
| Manganese (Mn) | Boosts strength and deoxidizes steel |
| Phosphorus (P) | Improves resistivity but used in trace amounts to avoid brittleness. |
Industry Pain Points (and How We Solve Them)
| Industry Challenge | Stephens Gaskets Solution |
|---|---|
| High energy losses | Silicon-alloyed steel reduces hysteresis and eddy currents |
| Overheating & noise | Precision rolling and coating improve magnetic smoothness. |
| Heavy or bulky equipment | Efficient flux conduction allows compact, lightweight designs. |
| Short component lifespan | Lower core losses reduce thermal stress and improve reliability. |
| Sustainability & compliance | Materials meet EU EcoDesign and global energy standards. |
