Laser Cutting Services

Laser Cutting Services
Laser Cutting Services

Laser Cutting Services: Precision Parts, Fast Turnaround, Unmatched Quality
Call 0121 544 5808 Today

Bespoke Manufacturing

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Instant Quote Service

Worldwide Delivery

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Various Gauges/Thicknesses

Bespoke Manufacturing

l

Instant Quote Service

Worldwide Delivery

R

Various Gauges/Thicknesses

At Stephens Gaskets, laser cutting is one of our core manufacturing strengths. With decades of experience and a commitment to continuous investment.
We offer industry-leading Laser Cutting services that deliver accuracy, consistency, and speed – without compromise.
Whether you’re developing a prototype, managing a short production run, or scaling up to high-volume output, we have the technology and expertise to support you at every stage. From thin-gauge metals to intricate plastic profiles, our laser systems produce clean, precise results with no tooling required.

Why Choose Stephens Gaskets for Laser Cutting?

When accuracy matters, you need a partner that can deliver tight tolerances and dependable repeatability.

What We Offer:

  • Fibre and CO₂ laser cutting.
  • High-speed production for small or large batches.
  • Clean edges and minimal finishing.
  • No tooling costs or delays.
  • UK-based manufacturing with rapid turnaround.
  • Bespoke service for specialist materials and geometries.
Stephens Gaskets combines cutting-edge equipment with decades of engineering experience, making us a top choice for businesses across the UK.

Our Laser Cutting Capabilities

We offer both metal and plastic laser cutting services, covering a wide range of materials, thicknesses, and profiles.

Materials We Cut

  • Metals: Stainless steel, mild steel, aluminium, copper, brass, phosphor bronze.
  • Plastics: PTFE, acetal, PEEK, polycarbonate, nylon, ABS.
  • Non-metals: Fibre, gasket sheet, rubber, cork, graphite composites.

Thickness Range:

  • Metal: From 0.1mm to 6mm.
  • Plastics: From 0.2mm to 10mm (depending on material type).
We regularly handle complex shapes, internal cut-outs, slots, notches, and perforations. Our custom laser cut parts meet tight dimensional tolerances and can be finished, deburred, or cleaned post-cutting.

Industries We Serve

Our laser cutting services are trusted across diverse sectors where quality and consistency are essential:

  • Automotive and motorsport: laser cut brackets, shims, gaskets.
  • Aerospace and defence: tight-tolerance metal profiles.
  • Electronics and electrical: insulation washers, heat shields.
  • Medical and pharmaceutical: non-metallic sterile components.
  • HVAC and energy: thermal insulators, enclosure panels.
  • Marine and offshore: corrosion-resistant profiles in stainless or brass.
  • General manufacturing and engineering: prototyping, jigs, and fixtures.

Whatever your sector, we adapt to your technical and operational requirements with precision.

Benefits of Laser Cutting Over Other Methods

Laser cutting offers unique advantages over traditional punching, waterjet, or mechanical cutting processes.

Key Benefits:

  • No contact cutting: minimal mechanical stress on the part.
  • No tooling: faster lead times and lower setup costs.
  • Fine detail: ideal for small or intricate parts.
  • Repeatability: consistent cuts across high-volume batches.
  • Versatility: compatible with wide range of materials and part sizes.

That’s why industries that demand laser profiling services and precision engineering trust us to deliver.

Applications of Laser Cut Components

We supply laser cut parts used in both functional and structural applications. Examples include:

  • Gaskets and washers.
  • Spacers and shims.
  • Mounting plates and backers.
  • Covers and enclosures.
  • Thermal or acoustic barriers.
  • Decorative trims.
  • Prototyping components.
  • Custom machine parts.

Every part is made-to-order, with zero reliance on off-the-shelf sizing.

When to Specify Laser Cutting

Laser cutting is the right choice when:

  • Your design includes intricate or fine details.
  • The material is thin or sensitive to mechanical force.
  • You need clean edges and tight tolerances.
  • No tooling delay is desirable.
  • You’re working with custom or irregular profiles.
  • Small batch or prototyping is required.

Our systems are equally suited for laser cutting small batch parts and repeat production at scale.

Customisation Options

We support a wide range of customisation options for your parts:

  • Drawings accepted in DXF, DWG, STEP or PDF format.
  • Custom hole sizes, slots, or notches.
  • Optional surface treatments: deburring, passivation, polishing.
  • Labelling, bagging, or kit packaging.
  • Prototyping prior to full production.

Our team will work closely with you to ensure your part design is optimised for both performance and manufacturability.

Trusted UK Manufacturer with ISO Certification

Stephens Gaskets is a UK-based laser cutting service provider with a long-standing reputation for reliability, quality, and customer care. We are ISO 9001:2015 certified, which ensures our processes meet strict quality and traceability standards.

We serve customers nationwide – and internationally – who require bespoke laser cutting services they can depend on.

Why Choose Stephens Gaskets?

  • Over 70 years of UK manufacturing experience.
  • In-house fibre and CO₂ laser systems.
  • Fast response on quotes and technical support.
  • Custom and standard parts to spec.
  • Friendly, knowledgeable team ready to help.
We take pride in offering solutions, not just services.
If you need advice on material choice, design feasibility, or best-fit production methods, we’re here to support you.

FAQs

What is the turnaround time?
Standard orders are completed in 3 – 5 working days. Urgent or small batch jobs can be prioritised – just ask.
Can I supply my own material?
Yes. We accept free-issue material subject to review.
What file types do you accept?
We can work from DXF, DWG, PDF, or sketches. CAD support is available.
Do you offer batch production or just one-offs?
Both. We support everything from prototypes to high-volume runs.
Can you cut holes or intricate shapes?
Yes. Our systems excel at cutting complex, small-featured parts with excellent edge quality.

Final Thoughts: Laser Cutting Services Built for Modern Manufacturing

At Stephens Gaskets, laser cutting isn’t just a capability – it’s a commitment to precision, flexibility, and customer satisfaction. Whether you need one part or ten thousand, we’re your reliable UK partner for custom laser cut components.

With fast lead times, expert support, and a dedication to quality, our laser cutting services are ready to meet your project needs – today and tomorrow.

Let’s bring your design to life.

Contact Stephens Gaskets Today

Looking for expert laser cutting services with a personal touch?

Whether you’re in R&D, production, or procurement, our team is here to help you move forward with precision, speed, and confidence.

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