UNS S31803 Duplex Washers

uns s31803 duplex washers
uns s31803 duplex washers

Premium-Grade UNS S31803 Duplex Washers Built to Perform
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Bespoke Manufacturing

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Instant Quote Service

Worldwide Delivery

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Various Gauges/Thicknesses

Bespoke Manufacturing

l

Instant Quote Service

Worldwide Delivery

R

Various Gauges/Thicknesses

At Stephens Gaskets, we manufacture and supply high-performance UNS S31803 duplex washers for demanding industrial environments.
Known for their superior corrosion resistance and mechanical strength, these washers are trusted in sectors such as offshore oil and gas, marine engineering, chemical processing, and desalination.

As a leading UNS S31803 duplex washers supplier in the UK, we deliver precision-engineered parts with fast turnaround, dependable certification, and full technical support.

What Are UNS S31803 Duplex Washers?

UNS S31803 duplex washers are load-distributing flat components made from a duplex stainless steel alloy. Duplex steels combine austenitic and ferritic structures, giving the material high strength and exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking.

The typical chemical composition includes 22% chromium, 5 – 6% nickel, 3% molybdenum, and nitrogen for enhanced toughness. These features make them ideal for challenging environments where both strength and corrosion resistance are vital.

Why Choose UNS S31803?

  • High tensile strength: nearly twice that of standard 316 stainless steel.
  • Excellent corrosion resistance: ideal for chloride-rich environments.
  • Strong resistance to stress corrosion cracking.
  • Durable in high-pressure, high-temperature, and vibration-heavy systems.
  • Reduced maintenance: long-term performance in aggressive settings.
UNS S31803 is a proven, cost-effective alternative to more expensive alloys, offering excellent longevity and performance in real-world applications.

Benefits of Using UNS S31803 Duplex Washers

1. Superior Corrosion Resistance

Outperforms 316L and 304 in marine and chemical environments. Prevents pitting, crevice corrosion, and cracking.

2. High Strength and Pressure Resistance

Withstands high clamping forces and pressure without deformation, even in dynamic and vibration-prone environments.

3. Excellent Thermal and Mechanical Stability

Performs consistently in both high-heat and sub-zero conditions. Suitable for thermal cycling and mechanical shock.

4. Fatigue and Impact Resistance

Handles repeated stress, making it ideal for applications involving movement, pressure changes, or vibration.

5. Cost-Efficient Performance

Longer lifespan reduces the need for frequent replacements. Lower maintenance costs and improved uptime.

6. Versatile Application

Used across a wide range of sectors and suited for flat, shim, or spring washer configurations.

Common Applications of UNS S31803 Duplex Washers

These washers are used wherever load-bearing fasteners are exposed to corrosive, high-pressure, or variable temperature environments:

1. Oil & Gas Industry
Used in bolted flanges, pipe joints, pressure vessels, and valves on offshore platforms and refineries. Withstands sour gases and seawater exposure.
2. Chemical and Petrochemical Processing
Found in heat exchangers, reactors, pumps, and tank assemblies where aggressive fluids and temperature cycling are present.
3. Marine and Shipbuilding
Used in hull fittings, propulsion systems, and onboard piping. Resistant to saltwater, humidity, and galvanic corrosion.
4. Water Treatment and Desalination Plants
Withstands high-chloride environments in reverse osmosis, pumping, and brine-handling systems.
5. Pulp and Paper Mills
Performs reliably in digesters, bleach towers, and evaporation units, resisting aggressive bleaching chemicals.
6. Power Generation
Used in steam lines, turbine systems, and cooling systems under thermal and chemical stress.
7. Civil and Coastal Structures
Used in bridges, piers, and harbour infrastructure. Durable against coastal weather and airborne salts.

Industry Material Options and Why S31803 Stands Out

Industry Sector Common Materials Used Why Choose S31803
General Manufacturing Carbon Steel, 304/316, S31803 Better corrosion and fatigue resistance
Oil & Gas Inconel, Hastelloy, S31803 Stronger than 316, more economical than superalloys
Chemical Processing 316L, Titanium, S31803 Excellent chemical resistance, strength balance
Marine & Offshore 316L, Cu-Ni, S31803 Superior seawater resistance and strength
Desalination & Water Duplex 2205, Super Duplex, S31803 Long-term chloride resistance and pressure support
Power Generation 316L, Carbon Steel, S31803 Dual resistance to temperature and chemicals
S31803 offers the best of both worlds – high strength and chemical resistance at a reasonable cost.

Addressing Common Buyer Concerns

Concern Our Solution
Higher upfront cost than 316 or 304 Lower lifecycle cost, fewer replacements, better uptime
Limited stock or availability Fast UK-based production and stocked core sizes
Difficult machining or fabrication In-house duplex processing expertise and CNC precision
Unsure if it’s the right grade Full technical consultation and material comparison support
Scepticism about imported quality British manufacturing, certified material, and full traceability

Why Choose Stephens Gaskets?

As a UK-based UNS S31803 duplex washers manufacturer, we provide:

  • Decades of duplex steel machining experience.
  • ISO 9001-certified production with tight quality control.
  • Custom and standard dimensions available fast.
  • Technical consultation and application-based guidance.
  • Nationwide and international delivery options.
  • Trusted by leading offshore, energy, and chemical brands.

From specification to supply, we offer complete washer solutions engineered to last.

FAQs About UNS S31803 Duplex Washers

What is duplex stainless steel, and how is UNS S31803 different?
Duplex stainless steel blends ferritic and austenitic structures for improved corrosion and mechanical properties. UNS S31803 provides better strength and chloride resistance than 316 or 304 stainless steel.
Is UNS S31803 better than 316L?
Yes. S31803 has nearly double the yield strength and superior resistance to stress corrosion cracking, making it a better choice in aggressive environments.
Can I get custom sizes or shapes?
Absolutely. Stephens Gaskets can manufacture to exact tolerances, including thickness, inner/outer diameter, and non-standard configurations.
What surface finishes are available?
We offer as-machined, passivated, black oxide, and coated finishes depending on the application and environment.
Is material certification available?
Yes. We provide EN 10204 3.1 or 3.2 certificates with full traceability, giving confidence in compliance and quality.
What are typical lead times?
Standard sizes are often in stock. Custom orders are handled quickly, and urgent jobs can be prioritised for faster delivery.
Can I use UNS S31803 for high-pressure systems?
Yes. These washers are ideal for bolted flanges and pipe joints in high-pressure or high-temperature environments.
Do you help with washer material selection?
Yes. Our experts will guide you in choosing the right grade based on your application, environment, and budget.

Contact Stephens Gaskets

 

Need corrosion-resistant washers for a demanding industrial project?

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