Advanced Techniques
Advanced Laser Cutting Techniques: Innovation with Precision
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Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Why Choose Stephens Gaskets for Advanced Laser Cutting?
As a UK-based leader in custom laser services, Stephens Gaskets combines legacy craftsmanship with forward-looking innovation. Our laser systems deliver clean, burr-free cuts, minimal heat-affected zones, and consistent results across metals, plastics, and composites.
We Offer:
- Fibre and CO₂ laser platforms.
- Micro-cutting and engraving for intricate parts.
- Seamless CAD/CAM integration.
- Prototyping and production-scale volumes.
- ISO 9001-certified quality and traceability.
- Fast lead times and responsive service.
From first concept to finished part, we help you achieve better outcomes with less waste and faster turnaround.
Fibre vs CO₂: Choosing the Right Laser for Your Application
Both fibre and CO₂ lasers offer unique advantages. At Stephens Gaskets, we guide clients through the differences to select the right tool for the job.
1. Fibre Laser Cutting
- Ideal for reflective metals like brass, copper, stainless steel, and aluminium.
- Faster cutting speeds on thin materials.
- Lower maintenance and energy consumption.
- Higher beam intensity for fine detailing.
2. CO₂ Laser Cutting
- Effective on non-metals such as plastics, wood, rubber, and composites.
- Smoother finish on thicker organic materials.
- Versatile for engraving and marking.
- Suitable for insulation materials, cork, gaskets.
Laser Micro-Cutting and Etching: Small Details, Big Performance
For projects that demand fine tolerance and detailed features, our micro-cutting and etching capabilities offer unbeatable precision.
Typical Tolerances:
- As tight as ±0.05mm.
- Fine cut width (kerf) down to 0.1mm.
- Smooth edges that require little to no post-processing.
Micro-Cutting Use Cases:
- Medical device components.
- Microfluidic systems.
- Aerospace instrumentation.
- High-performance electronics.
- Small gaskets and washers with intricate profiles.
Optimising the Cutting Path: Engineering for Efficiency
Laser cutting isn’t just about speed – it’s about efficiency. At Stephens Gaskets, we use nesting software and advanced path planning to reduce cut time, improve throughput, and lower costs.
What Cutting Path Optimisation Offers:
- Reduced thermal stress and distortion.
- Minimised material scrap.
- Better machine utilisation.
- Consistent edge quality on all parts.
Our team adjusts feed rate, laser power, focus depth, and tool path depending on the material and part geometry, ensuring that every component meets tolerance and finish specifications.
Materials We Laser Cut with Precision
We offer laser cutting services for a wide variety of materials used across B2B sectors.
Metals:
- Stainless steel
- Mild steel
- Aluminium
- Brass
- Copper
Non-Metals:
- Acetal, nylon, PTFE.
- Fibre and Tufnol.
- Cork and rubber.
- Composites and laminates.
- Gasket sheet materials (e.g., Novus, mica).
Industry Applications for Advanced Laser Cutting
Advanced laser cutting techniques support critical functions in nearly every technical sector:
- Lightweight components.
- Heat-resistant gaskets.
- Tight tolerance assemblies.
- Custom shims and washers.
- Bracketry and prototypes.
- Emission system parts.
- Insulators.
- Contact plates.
- PCB spacers.
- Custom-cut PTFE and PEEK.
- Etched device labels.
- Single-use sterile components.
- Control panel covers.
- Sealing solutions.
- Structural brackets.
Why Engineers Choose Stephens Gaskets for Advanced Laser Work
Choosing the right partner matters. At Stephens Gaskets, our difference is not just in the machines we use – it’s in how we apply them.
With every order, you benefit from
- 70+ years of UK manufacturing expertise.
- In-house fibre and CO₂ laser systems.
- ISO 9001:2015 certified quality.
- Full traceability and documentation.
- Responsive service and technical guidance.
FAQs about Laser Cutting Techniques
What is the difference between micro-cutting and standard laser cutting?
Can you laser cut reflective metals like copper?
Do you offer design support?
What's the turnaround time for custom laser cut parts?
Partner with a Proven UK Laser Cutting Expert
From CAD to cut, from concept to component – Stephens Gaskets is your trusted source for advanced laser cutting techniques. Our in-house capabilities, technical depth, and focus on precision allow us to deliver parts that others can’t.
We don’t just cut materials – we solve engineering problems.
Contact Stephens Gaskets Today
Looking to optimise your next project with advanced laser cutting services?
Get in touch today and let’s cut to perfection.