Stephens Gaskets manufactures graphite head gaskets engineered for extreme operating environments where temperature stability, pressure resistance and chemical compatibility are critical.
With decades of specialist gasket manufacturing experience, we supply graphite head gaskets trusted across automotive, industrial and high-performance engine applications.

Graphite remains one of the most reliable sealing materials available. Its unique structure allows it to perform where many other gasket materials fail, making it a preferred choice for demanding engine assemblies.

What Is a Graphite Head Gasket?

A graphite head gasket is a sealing component manufactured from high-purity graphite flake material, often combined with a metallic core or insert.
When compressed between the engine block and cylinder head, the gasket creates a secure seal that:

  • Prevents combustion gas leakage
  • Maintains oil and coolant separation
  • Supports thermal stability under extreme heat
  • Compensates for minor flange imperfections

Graphite’s natural ability to conform under pressure makes it exceptionally effective in maintaining long-term sealing performance.

 

Why Graphite Is Ideal for Head Gasket Applications

Graphite head gaskets are widely used in the automotive and industrial sectors because of their exceptional physical and chemical properties.

Extreme Temperature Resistance

Pure graphite can tolerate temperatures of up to 5000°F in reducing environments, making it ideal for high-heat engine conditions.

High Pressure Performance

Graphite gaskets maintain sealing integrity under intense combustion pressure. Metal-inserted graphite constructions allow operation at even higher pressures.

Excellent Chemical Resistance

Graphite is resistant to a wide range of aggressive chemicals, oils and fluids, reducing the risk of degradation over time.

Low Creep Relaxation

Graphite exhibits very low creep, meaning it maintains clamping force and sealing effectiveness even during prolonged engine operation.

Superior Conformability

Graphite flows into surface imperfections on mating flanges, creating a reliable seal even where surfaces are not perfectly flat.

These properties are why graphite head gaskets remain a trusted solution for both modern and specialist engine builds.

 

Graphite Grades and Material Options

We manufacture graphite head gaskets using high-grade graphite materials, typically ranging from 95% to 98% carbon content.
This ensures excellent thermal stability, mechanical strength and sealing reliability.

Our graphite gaskets can be supplied with different core and insert options, including:

  • Metal foil inserts for added strength and pressure resistance
  • Tanged inserts for improved handling and ease of cutting
  • Flexible graphite constructions for superior sealing performance

Each configuration is selected based on the specific engine requirements and operating conditions.

 

Custom Graphite Head Gasket Manufacturing

Stephens Gaskets specialises in bespoke graphite head gasket production.
We manufacture gaskets to exact specifications based on:

  • Technical drawings
  • CAD files
  • Physical samples
  • Engine or application data

Our flexible manufacturing approach allows us to supply one-off prototypes, small production runs or large-volume orders with consistent quality and precision.

 

Applications for Graphite Head Gaskets

Graphite head gaskets are commonly used in:

  • Automotive engines
  • High-performance and motorsport engines
  • Industrial engines and generators
  • High-temperature mechanical systems
  • Chemical and processing equipment
  • Specialist engineering applications

Where thermal stability, pressure resistance and chemical compatibility are essential, graphite remains a proven sealing material.

 

Why Choose Stephens Gaskets

  • Decades of specialist gasket manufacturing expertise
  • UK-based production and supply
  • High-purity graphite materials
  • Advanced cutting and forming technology
  • Custom and standard gasket options
  • Technical guidance from experienced engineers
  • Fast UK-wide delivery
  • Consistent, reliable sealing performance

We work closely with customers to ensure the right gasket material is specified for long-term performance and safety.

 

Frequently Asked Questions

1. Where can I buy graphite head gaskets in the UK?

You can buy graphite head gaskets directly from Stephens Gaskets. We manufacture and supply standard and custom graphite head gaskets with fast UK delivery.

2. Are graphite head gaskets suitable for high-temperature engines?

Yes. Graphite head gaskets are ideal for high-temperature environments and can withstand extreme heat while maintaining sealing integrity.

3. Can Stephens Gaskets manufacture custom graphite head gaskets?

Absolutely. We produce bespoke graphite head gaskets to drawings, CAD files or samples for both modern and specialist engines.

4. What pressure levels can graphite head gaskets handle?

Graphite head gaskets perform well under high pressure. Metal-inserted designs allow operation at even higher pressure levels.

5. Are graphite head gaskets resistant to chemicals and oils?

Yes. Graphite offers excellent resistance to oils, fuels and many aggressive chemicals, making it suitable for demanding engine environments.

 

Call to Action

For high-temperature, high-performance graphite head gaskets manufactured with precision and expertise, choose Stephens Gaskets.

📞 Call 0121 544 5808
✉️ sales@stephensgaskets.co.uk

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