Novus 45 Gaskets

Novus 45 Gaskets
Stephens Gaskets

Novus 45 Gaskets for Industrial Sealing Solutions
Call 0121 544 5808 Today

Bespoke Manufacturing

l

Instant Quote Service

Worldwide Delivery

R

Various Gauges/Thicknesses

Bespoke Manufacturing

l

Instant Quote Service

Worldwide Delivery

R

Various Gauges/Thicknesses

Stephens Gaskets is a trusted Novus 45 Gaskets supplier and manufacturer based in the UK.
We provide high-performance compressed fibre gasket materials suitable for pipelines, flanges, heat exchangers, and machinery across a wide range of industries.
Novus 45 Gaskets
As an experienced Novus 45 Gaskets company, we offer custom-cut gaskets, competitive lead times, and reliable service for everything from small maintenance jobs to large-scale industrial sealing projects.

What Are Novus 45 Gaskets?

Novus 45 Gaskets are made from compressed non-asbestos fibre (CNAF) materials. They are produced using aramid fibres and inorganic fillers bound together with a nitrile rubber (NBR) compound.

This composition provides strong compressibility, excellent sealing, and resilience under moderate-to-high pressure and temperature conditions.

These gaskets are an effective replacement for traditional asbestos-based sealing materials and are widely used in industrial systems involving steam, water, oil, fuels, and mild chemicals.

Benefits of Novus 45 Gaskets

1. Safe and Asbestos-Free

Made with aramid fibres and a nitrile binder, Novus 45 gaskets are completely asbestos-free and compliant with modern health and environmental standards.

2. Excellent Sealing Performance

They deliver reliable sealing under pressure and temperature fluctuations, reducing the risk of leakage and downtime in operational systems.

3. High Temperature and Pressure Resistance

Novus 45 handles temperatures up to 400°C and pressures up to approximately 100 bar. This makes it suitable for many steam, oil, and process systems.

4. Versatile Across Industries

The gaskets perform well in a wide range of environments, including petrochemical plants, marine systems, power generation stations, and general engineering.

5. Mechanical Strength and Recovery

These gaskets maintain a tight seal, even under bolt cycling or thermal expansion, thanks to their strong compressibility and good recovery characteristics.

6. Cost-Effective and Durable

Novus 45 provides long service life at a competitive cost. This helps reduce maintenance frequency and inventory complexity.

7. Certified for Industrial Use

Available with BS 7531 Grade Y and WRAS certification, depending on batch and supplier. Suitable for potable water and critical service applications.

8. Easy to Cut and Handle

Supplied in sheet form, Novus 45 is simple to cut on-site or in the workshop. It allows for quick turnaround and easy customisation.

Applications of Novus 45 Gaskets

Novus 45 is a general-purpose sealing material suited to many standard industrial environments. It is widely used where reliability, cost-efficiency, and ease of handling are important.

1. Flange Sealing
Ideal for sealing pipework and flange joints in systems carrying water, steam, gas, oil, and mild chemicals.
2. Heat Exchangers
Performs well in heat exchanger assemblies, handling the demands of fluctuating temperatures and moderate pressures.
3. Pumps and Valves
Used to seal pump housings, valve covers, and valve flange interfaces to prevent leakage and preserve system efficiency.
4. Compressors and Gearboxes
Protects against lubricant leakage and maintains pressure integrity in gear and compressor housings.
5. Marine and Offshore Systems
Durable enough for use in marine environments including seawater lines, engine gaskets, and platform components.
6. Power Generation Facilities
Supports reliable sealing in steam systems, condensers, turbine casings, and boiler systems in power stations.
7. Petrochemical and Process Plants
Provides dependable sealing in environments handling hydrocarbons, fuel oils, and light chemical substances.
8. Water Treatment Systems
WRAS-certified batches allow for use in potable water systems, water treatment plants, and infrastructure works.
9. General Maintenance and Engineering
A practical solution for engineering teams seeking a flexible, easy-to-stock gasket material for various service conditions.

Suitable Materials for Manufacturing Environments

Gasket material selection in manufacturing depends on fluid type, temperature, pressure, and compliance requirements. While Novus 45 is ideal for general service use, other materials may be necessary for more specialised applications.

1. Novus 45 (CNAF)

Suitable for steam, water, oil, and light chemical service. Common in general manufacturing, maintenance, and utilities.

2. Graphite Gaskets

Recommended for high-temperature or high-pressure applications. Used in heat exchangers, exhaust lines, and chemical plants.

3. PTFE (Teflon) Gaskets

Ideal for aggressive chemical environments or food and pharmaceutical sectors requiring non-contaminating materials.

4. Rubber Gaskets (NBR, EPDM, Neoprene)

Used in lower pressure systems and for HVAC, water treatment, and mechanical service.

5. Metallic and Semi-Metallic Gaskets

Essential for extreme temperatures or pressures. Common in heavy manufacturing, oil and gas, and refinery systems.

If you are unsure which material is most suitable for your application, Stephens Gaskets offers guidance based on your operating conditions and safety requirements.

Issues Addressed by Novus 45 Gaskets

Novus 45 solves many of the common problems faced by industrial operators and maintenance professionals. However, understanding its limits ensures it is applied correctly.

  • Limited Chemical Resistance
    Not recommended for aggressive acids, strong alkalis, or corrosive solvents. PTFE or graphite gaskets are preferred for such media.
  • Temperature Thresholds
    While rated up to 400°C, prolonged exposure to high temperatures near this limit can reduce lifespan. In these cases, graphite alternatives may be more suitable.
  • Pressure Capability
    Maximum pressure is approximately 100 bar. For systems requiring higher ratings, metallic or spiral-wound gaskets are advised.
  • Compression Set Risk
    As with all fibre gaskets, creep and relaxation can occur over time, particularly under prolonged stress or heat. Proper torque application and regular inspections reduce this risk.

Not Approved for Direct Food Contact

Although some batches meet WRAS approval for water, Novus 45 is not suitable for direct food processing or pharmaceutical applications.
PTFE-based materials are better suited in these industries.

Stephens Gaskets provides clear advice to ensure material suitability.
Our team helps match products to your performance, regulatory, and longevity requirements.

Why Choose Stephens Gaskets?

As a well-established Novus 45 gaskets manufacturer, we provide precision-engineered sealing products tailored to demanding industrial needs.
Our UK-based operation ensures fast lead times, strict quality control, and personalised service.

We are known for:

  • In-house cutting and customisation.
  • Competitive lead times and stock availability.
  • Full traceability and certification where required.
  • Expert guidance from material selection to installation.
  • Flexible ordering for both small and bulk quantities.
Whether you are managing plant shutdowns, designing new systems, or conducting regular maintenance, we deliver the gasket solutions you need, when you need them.

Contact Stephens Gaskets

We are ready to support your next sealing project.

Need reliable Novus 45 gaskets?

Contact our experienced team today for expert advice, fast delivery, or custom sizes.

Cookie Control

Cookie control

We have placed cookies on your device to help make this website better.

I'm fine with this

We use cookies to give you the best online experience.

Please let us know if you agree to all of these cookies.

Some of the cookies we use are essential for the site to work.

We also use some non-essential cookies to collect information for making reports and to help us improve the site. The cookies collect information in an anonymous form.

To control third party cookies, you can also adjust your browser settings.

I'm fine with this
(One cookie will be set to store your preference)
(Ticking this sets a cookie to hide this popup if you then hit close. This will not store any personal information)
Information and Settings Cookie policy